COOLANT/OIL FILTRATION SYSTEM
FILTRATION SYSTEMS
A coolant and oil filtration system removes contaminants like metal chips, debris and dust from cutting fluids, ensuring clean and efficient coolant circulation. This enhances machining accuracy, extends tool life, reduces maintenance downtime, and improves overall machine performance. These systems help maintain optimal temperature control, prevent fluid degradation, and support cost savings by extending the lifespan of coolants and oils. Available in various types, including magnetic, paper-based, and centrifugal filtration, they are essential for maintaining high-quality machining operations.
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MAGNETIC SEPARATOR
A magnetic separator removes ferrous contaminants from materials . where both ferrite & rare earth magnets can be used according to the needs.
Features:
M.S and S.S construction
Effective in eliminating ferrous contamination
Available in plain type , drum type , belt type and grooved type.
Capacity - 30 to 3000 LPM.
CENTRALIZED COOLANT SYSTEN
A centralized coolant filtration system is used to filter and recirculate coolant from multiple machines through a single unit, ensuring clean and efficient coolant supply. First used coolant is collected in central tank and then larger chips and debris were removed using magnetic separator. After removing chips , primary and secondary filtration take place in order to purify the oil or coolant. Oil skimmer were used to remove tramp oil to enhance coolant quality and at last it is recirculated back to machine through pumps.
Filtration Process Steps:
Coolant Collection – Used coolant from machines is collected in a central tank.
Pre-Filtration – Large chips and debris are removed using chip conveyors or magnetic separators.
Primary Filtration – Fine metal particles are separated using conventional or compact paper band filter.
Secondary Filtration – Micro-filtration through bag filters, or cartridge filters ensures ultra-fine purification.
Oil Separation – oil skimmers remove tramp oil to enhance coolant quality.
Coolant Conditioning – The system maintains the correct temperature, concentration, and pH balance for optimal machining.
Recirculation – Cleaned coolant is pumped back to the CNC machines for reuse.
DUAL BAG FILTER
A dual bag filter is an industrial filtration system that uses two filter bags to remove contaminants from liquids, allowing continuous operation by switching between bags when one becomes clogged
Features
Functioning as Secondary filter
Available in both simplex and duplex structure
Capacity flow rate 50-1000 LPM
STRAMP OIL FILTER
Eliminates floating and emulsified tramp oil from coolants and lubricants. Which improves coolant life and enhance machining performance.
FEATURES
Functioning as inline filter
Available in simplex and duplex version
Capacity flow rate 50-1000 LPM
CENTRIFUGE FILTER
High-speed filtration device that uses centrifugal force to separate contaminants, such as solid particles and tramp oil, from industrial fluids like coolants, lubricants, and wastewater. Removes fine particles and oil without filter media. Reduces contamination, improves fluid performance, and lowers disposal costs.
FEATURES
Useful in extracting oil from machine burrs
Operated through manual and automodes
Operates without replaceable filters, reducing maintenance costs.
CONVENTIONAL & COMPACT PAPER BAND SYSTEM
Uses continuous roll of micron filter paper to remove solid contaminants from coolants, lubricants, and other industrial fluids.
FEATURES
Optimized for filtering ferrous and non ferrous particles
Also attached with magnetic separator
Filtration range from 5 to 200 micron
Suitable for Honing / Grinding / SPM machine
capacity - 30 to 3000 LPM
THROUGH COOLANT FILTER
A through-coolant filter is a filtration system designed to remove contaminants from coolant used in machining processes, ensuring clean fluid delivery through cutting tools or spindles.
FEATURES
Prevents clogging of small coolant holes in high-pressure systems.
Filtration range from 5 to 200 micron
Capacity - 50 - 1000 LPM
OIL SKIMMER
An oil skimmer is a device used to remove floating tramp oil, grease, and other hydrocarbon contaminants from industrial fluids like coolant, wastewater, and lubricants.
FEATURES
Prominent role in removal of oil from coolant
Available in belt ,hinges and disc type.
Compact and space efficient
CARTRIDGE
A cartridge filter is a replaceable cylindrical component used to remove contaminants from liquids or gases in industrial and commercial applications.
FEATURES
Functioning as secondary filter
Available in both simplex and duplex structure
Capacity - 30-2000 LPM
MAGNETIC CANDLE
A magnetic candle in a filtration system is a cylindrical magnetic rod used to remove ferrous contaminants from industrial fluids like coolants, lubricants, and hydraulic oils
FEATURES
Contaminated fluid passes around the magnetic candle, trapping metal debris.
Easy cleaning and Continuous operation
Effectively removes fine iron particles and sludge
